We deliver end‑to‑end product design & development—from concept and CAD to FEA, vibration control, prototyping, testing and compliance. Our Chartered engineers design products that certify faster, last longer and perform with confidence.
Trusted by aerospace, manufacturing and industrial teams, our product design engineering delivers validated solutions that reduce downtime and accelerate certification.
We go beyond drawings. By combining Finite Element Analysis (FEA), vibration & structural dynamics insight, instrumented measurements, and environmental, vibration & shock testing, we produce durable, compliant designs that certify faster through regulatory compliance.
Many teams rely solely on CAD/analysis and discover weaknesses only at test. Our product design engineering approach closes that gap: decades of failure analysis & root‑cause investigations and project experience feed directly into every design decision.
We engineer for BS/EN/ISO, API, DO‑160 and MIL‑STD‑810 from the outset—accelerating certification and reducing programme risk.
Define loads, interfaces and compliance targets to guide robust architecture.
Physics‑led CAD with FEA and structural dynamics for strength, fatigue, vibration and shock.
Prototype early and align scope/cost with engineering management.
Plan strain measurement and modal testing for correlation and design validation.
Execute vibration & environmental testing to DO‑160 / MIL‑STD‑810 and relevant ISO/EN.
Where needed, root‑cause analysis drives redesign; model updating raises predictive confidence.
See the end‑to‑end approach on Our Process.
Concept‑to‑certification delivery, aligned with engineering management, delivered by an experienced product development team.
Evidence‑led improvements using failure analysis and field data.
Finite Element Analysis with model updating from test data.
Physical measurements for verification and design correlation.
Structural dynamics, vibration control, and isolation built in.
Vibration/environmental testing and regulatory compliance evidence packs.
Eliminated structure‑borne vibration complaints; post‑mitigation tests confirmed a >90% reduction in transmitted vibration amplitude, reducing vibration to below the threshold of audibility in occupied spaces.
Bearing vibration reduced by >60%, bringing levels within API 619 limits and enabling successful certification.
Design refinements and test‑analysis correlation delivered a first‑attempt qualification pass under aerospace vibration standards, avoiding costly redesign.
Excessive vibration reduced by >75%, removing the risk of operators being unable to hold safety railings and restoring safe, compliant operation.
Browse more outcomes on our Case Studies page.
Lightweight, durable designs proven to DO‑160 and MIL‑STD‑810.
Vibration‑quiet products for labs, imaging and sensitive equipment.
Machinery and production assets engineered for uptime and efficiency.
Heavy plant strengthened against fatigue and vibration; BS 4142/5228 noise control.
Rotating equipment, pumps and skids designed for harsh environments and API compliance.
Structure‑borne sound and vibration isolation integrated into building services.
See all sectors and case studies on our Sectors page.
Paul Schmitz, MBA CEng MIMechE MIoA is a Chartered Mechanical Engineer with 29 years in product design, vibration, dynamics, reliability, testing and FEA across aerospace, manufacturing and research.
We design and validate to BS/EN/ISO, API, RTCA/DO‑160 and MIL‑STD‑810, preparing evidence packs for regulatory compliance.
We combine physics‑led CAD with FEA, modal testing, and field measurements. This eliminates issues before certification, cutting rework and programme risk.
Typical targets include RTCA/DO‑160, MIL‑STD‑810, relevant BS/EN/ISO and API. We account for vibration, shock, thermal, humidity and acoustic/NVH from day one.
Requirements & environments → concept & FEA → prototype & correlation → test & evidence packs. A scoping workshop produces a plan with deliverables, risks and a certification path.
Yes — we run root‑cause analysis, retune with dynamics/FEA, then validate corrections via retesting.
We work under NDA as standard. Models, drawings and test data remain your IP; we provide traceable calculation notes and compliance evidence packs.
Our integrated approach to analysis, measurement, testing and compliance shortens time‑to‑certification and boosts reliability. If you need product design services or expert product development engineering, we can help.
Predict strength, fatigue, modes.
Correlate models with test data.
Diagnostics for reliability.
Root‑cause investigations and redesign.
Vibration/shock‑aware design.
Prove performance to standards.
Scope, risk, delivery alignment.
Evidence packs for certification.