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Case Studies — Mechanical Engineering, Vibration & Dynamics

These case studies demonstrate how we diagnose root causes, control dynamic behaviour, and restore predictable mechanical operation within planned maintenance downtime.

Representative Case Studies

The projects below represent typical MEC engagements: measurement-led investigation, vibration and structural dynamics analysis, and verified engineering solutions applied to real operational problems.

Compressor Vibration Investigation — Blaenavon, Wales

Problem: Excessive vibration at a compressor skid and connected pipework, threatening reliability and commissioning acceptance.

Approach: Multi-point vibration measurements, operating deflection analysis, assessment of structural stiffness and restraint effectiveness.

Result: Dynamic behaviour controlled and acceptance limits achieved, restoring predictable operation within planned maintenance downtime.

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Quarry Plant Vibration Assessment — Sunderland

Problem: Plant-induced vibration risking disruption to nearby vibration-sensitive mechanical assets.

Approach: Baseline vibration measurement, response evaluation against equipment limits, operational and mechanical mitigation guidance.

Result: Plant operation maintained within acceptable vibration limits, protecting equipment performance and reliability.

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Vibration Assessment for Sensitive Equipment — Northamptonshire

Problem: Ambient and site-induced vibration threatening equipment performance.

Approach: Floor and environmental vibration surveys, comparison with vendor performance limits, isolation strategy development.

Result: Equipment installed and operated within verified vibration limits, ensuring measurement stability and predictable operation.

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Further Project Experience

The following project summaries illustrate additional mechanical engineering, vibration and dynamics work delivered across industrial, automotive, energy and precision-equipment sectors.

Vibration Isolation

Problem: Perceptible walkway vibration affecting operators.
Approach: On-site testing, resonance identification, retrofit isolation design.
Result: Vibration reduced and operator confidence restored.

Problem: Impact-derived vibration damaging delicate assemblies.
Approach: Bench isolation design and verification.
Result: Impact transmission controlled; assembly quality protected.

Vibration Control & Dynamics

Problem: Tactile vibration affecting vehicle durability and perception.
Approach: Excitation and compliance path measurement; structural refinement.
Result: Vibration reduced and durability margin increased.

Problem: Transit-induced vibration causing component setting loss.
Approach: Dynamic survivability assessment and redesign.
Result: Failures eliminated during transport and service.

Structure-Borne Vibration (Mechanical)

Problem: Forging hammer vibration affecting adjacent structures.
Approach: Measurement-led investigation and mechanical mitigation.
Result: Structural vibration controlled and operational stability achieved.

Mechanical Design & Failure Investigation

Problem: Fatigue cracking during development testing.
Approach: Root-cause investigation and FEA-led redesign.
Result: Fatigue margin increased and repeat failures eliminated.

Problem: Recurrent component failure in service.
Approach: Measurement-led diagnostics and design refinement.
Result: Predictable behaviour restored and maintenance stabilised.

Engineering Leadership: Mechanical Engineering Consultants Ltd is led by a Chartered Mechanical Engineer (MBA, CEng, MIMechE, MIoA) with 29 years’ experience in vibration measurement, structural dynamics, failure investigation and mechanical design across aerospace, automotive, energy, telecoms and industrial sectors.

Dealing with recurring failures or unpredictable equipment behaviour?
We help organisations restore predictable mechanical operation and keep maintenance within planned downtime.