1. Requirements Capture
We begin by defining operating environments, duty cycles, and compliance standards (e.g. DO-160, MIL-STD-810, API 619). This ensures engineering targets are aligned from the outset.
Mechanical Engineering Consultants
Mechanical Engineering Services
We deliver mechanical engineering services where vibration, dynamics, and compliance matter most. Our work bridges the gap between numerical models and physical testing — so predictions and performance align. Through model updating, evidence-led design, and targeted testing, we help clients cut risk, accelerate certification, and extend service life.
Our Process
2. Modelling & Analysis
Finite Element Analysis (FEA) and vibration models are developed to predict performance. Where possible, we use existing data or prior tests to calibrate assumptions.
3. Measurement & Testing
Laboratory or field testing provides traceable evidence. Modal tests, strain gauges, or environmental vibration rigs are deployed to capture the data needed for validation.
4. Model Updating
Measured results are used to refine models. Correlation reduces prediction error, giving clients confidence that analysis reflects reality before final design sign-off.
5. Compliance Evidence
We prepare documentation packs — calculations, test reports, notes — to demonstrate conformity to required standards, supporting faster certification and reduced rework.
6. Delivery & Support
Final recommendations, updated models, and compliance packs are delivered. Ongoing support is available to adapt designs for future upgrades or extended service life.
Core Services
Mechanical Design (CAD)
From concept to detail design, components are developed to withstand their operating loads and environments. Designs are aligned to compliance targets from the start.
Finite Element Analysis (FEA)
Strength, fatigue, modal and shock simulations, refined with measured data where available. Predictions are updated so models match observed performance.
Vibration & Structural Dynamics
Resonance diagnostics and vibration control strategies are built into designs early. Where required, we mitigate vibration to extend life and reduce risk.
Measurements & Instrumentation
Traceable field measurements, modal surveys, and dynamic data capture to validate assumptions. Outputs are used directly in model updating.
Environmental & Vibration Testing
Qualification and screening to DO-160 / MIL-STD-810. Test programmes demonstrate survivability under shock, vibration, and combined environments.
Model Updating
We refine analytical models against test data until predictions fall within acceptable error. This step bridges analysis and reality, reducing certification risk.
Compliance & Evidence Packs
Complete, traceable documentation prepared for regulators and certification bodies, demonstrating conformity with BS/EN/ISO, API, and aerospace standards.
Engineering Management
Requirements, risk, and delivery planning integrated with programme schedules. We ensure technical and compliance milestones are achieved together.
Failure Investigation
Root-cause diagnostics using measurements, analysis, and material review. We propose corrective redesigns to restore reliability and prevent recurrence.
Recent Outcomes
Pump Skid Upgrade
Strain-based model updating showed fatigue hot-spots. Redesign extended predicted service life by [insert years/% — need your input].
Avionics Housing Qualification
FEA corrected with modal test data reduced correlation error below [insert %]. Passed DO-160 vibration qualification on re-test.
Industrial Weldment Reliability
On-site vibration measurement informed redesign of weldments. Downtime cut by [insert %/hours per year].
Frequently Asked Questions
How do you correlate FEA with test results?
We use modal test data or strain gauge measurements to update material properties and boundary conditions until model predictions fall within an agreed error band.
Which standards do you design to?
Our work aligns to BS/EN/ISO for general engineering, API 619 for pumps and compressors, RTCA DO-160 and MIL-STD-810 for aerospace and defence equipment.
What does a compliance pack include?
A structured evidence set: requirements traceability, FEA reports, test results, and compliance matrices, ready to submit to certification authorities.
What types of testing do you perform?
Environmental vibration, shock, and endurance testing, either in accredited labs or using on-site rigs. Results are tied back to analysis for validation.
Ready to Design with Confidence?
Our evidence-based approach reduces programme risk, accelerates certification, and delivers reliable products that perform in their real environments.